Lean Smarts
Lean Smarts
  • Видео 78
  • Просмотров 1 435 650
Teach One Piece Flow in 60 Seconds
Discover the lean concept of one piece flow. One piece flow is the antithesis of batching and dramatically improves quality, lead time, productivity, and more. Use this in your daily standup meeting to reinforce lean lessons, build culture, and develop people.
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Visit our website to start a free trial and access all our material: both our RUclips content (ad-free) and exclusive content not available anywhere else. leansmarts.com/courses/lean-micro-lessons/
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Просмотров: 1 073

Видео

Teach 3S Sort in 60 Seconds
Просмотров 6777 месяцев назад
Discover the practice of Sort from lean 3S/5S. Sort eliminates all unnecessary items from your workplace so that the work can flow. Use this in your daily standup meeting to reinforce lean lessons, build culture, and develop people. FIND MORE 60 SECOND VIDEOS Visit our website to start a free trial and access all our material: both our RUclips content (ad-free) and exclusive content not availab...
Teach Lean Visual Controls in 60 Seconds
Просмотров 7907 месяцев назад
Discover the use of visual controls to make your workplace "speak!" Visual controls make the status of your standards visible at-a-glance. Use this in your daily standup meeting to reinforce lean lessons, build culture, and develop people. FIND MORE 60 SECOND VIDEOS Visit our website to start a free trial and access all our material: both our RUclips content (ad-free) and exclusive content not ...
Teach the Waste of Motion in 60 Seconds
Просмотров 8587 месяцев назад
Discover the waste of motion, which is one of the 8 wastes of lean manufacturing. Use this in your daily standup meeting to reinforce lean lessons, build culture, and develop people. FIND MORE 60 SECOND VIDEOS Visit our website to start a free trial and access all our material: both our RUclips content (ad-free) and exclusive content not available anywhere else. leansmarts.com/courses/lean-micr...
Get YouTube's Best Lean Videos
Просмотров 18 тыс.10 месяцев назад
We've been collecting lean RUclips videos for years. Get access to a searchable database of RUclips's best lean manufacturing videos by signing up for our free 30 day trial at Lean Smarts! CLICK HERE FOR LEAN VIDEOS members.leansmarts.com/youtube-catalog-landing-page/ Enjoy! Daniel
Teach 3S Sort, Shine, and Standardize With Humor
Просмотров 1,7 тыс.Год назад
Launch lean 3S training and support your 2 Second Lean journey with our humorous and relatable transformation at home! You can now parallel your lean journey as we apply 3S concepts of sort, shine, and standardize and get the whole family involved. FIND THE NEXT VIDEOS Visit our growing series of "The 3S Journey At Home" at Lean Smarts to find the next videos in this series on sort, shine, and ...
Do Lean Better With Our Bundled Resources!
Просмотров 247Год назад
You can now get the internet's best standard work authoring tool AND the internet's best lean training resources together in one bundle! You can now get free access to GembaDocs with every annual subscription at Lean Smarts! This is up to $900 of free GembaDocs subscription! (Alternatively, all subscribers to GembaDocs can receive 3 months' access to our Standardization and Standard Work course...
Sneak Peak of Our New Content (3S!)
Просмотров 218Год назад
We’re having a lot of fun working on this new project! Stay tuned for more! Join our mailing list at leansmarts.com to guarantee you don’t miss our new releases!
The Good, The Bad, and How it Connects to Lean
Просмотров 732Год назад
Join us in Des Moines, Iowa where we teach lean manufacturing principles from our AirBNB! LEARN MORE ABOUT LEAN To learn more about lean manufacturing, visit leansmarts.com for quality resources and training. You can also enroll in our online video training at the Lean Smarts Academy to make lean training simple, fun, and engaging for all! START A FREE TRIAL Visit our website to start a free tr...
What AirBNB Teaches Us About Lean Manufacturing
Просмотров 844Год назад
Join us on our recent AirBNB adventure and learn lean at the same time! LEARN MORE ABOUT LEAN To learn more about lean manufacturing, visit leansmarts.com for quality resources and training. You can also enroll in our online video training at the Lean Smarts Academy to make lean training simple, fun, and engaging for all! START A FREE TRIAL Visit our website to start a free trial and access all...
The Mindset Required To Succeed with 5S | Episode 11
Просмотров 7 тыс.Год назад
Follow the lean journey of a growing donut shop as it troubleshoots the adoption of lean manufacturing tools and principles. EPISODE 11 SUMMARY Daniel realized that the demanding nature of the restaurant industry didn't allow for a project approach to 5S. It's not realistic to think that 5S can be done perfectly the first time. It's a journey, and one that never ends! ABOUT THE LEAN DONUT SHOP ...
Production Scheduling at the Lean Donut Shop | Episode 10
Просмотров 3,1 тыс.Год назад
Follow the lean journey of a growing donut shop as it troubleshoots the adoption of lean manufacturing tools and principles. EPISODE 10 SUMMARY Realize how useful standard time is invaluable for not only scheduling production but also delivering constant feedback to employees working the process. Lean processes and visual controls have PDCA embedded into them with frequent "plan vs. actual" fee...
Why Batching is Bad Even in a Restaurant | Episode 9
Просмотров 1,6 тыс.Год назад
Follow the lean journey of a growing donut shop as it troubleshoots the adoption of lean manufacturing tools and principles. EPISODE 9 SUMMARY When Daniel and Laura were opening up their storefront, every industry professional was telling them to batch their fried chicken process in such a way that work in process (WIP) was extensively multiplied. They went along with it for a little while only...
My Stupid Mistake Practicing Kaizen (Keep It Simple!) | Episode 8
Просмотров 1,3 тыс.Год назад
Follow the lean journey of a growing donut shop as it troubleshoots the adoption of lean manufacturing tools and principles. EPISODE 8 SUMMARY Learn from Daniel's mistake and DON'T make kaizen overly complicated or hard to do. If you require perfection you will never get started! Daniel delayed placing labels for inventory management for about 2 months all because he had the idea that it had to...
Creating Respect for People by Scrubbing the Floor | Episode 7
Просмотров 932Год назад
Follow the lean journey of a growing donut shop as it troubleshoots the adoption of lean manufacturing tools and principles. EPISODE 7 SUMMARY Discover how "respect for people" was developed at the Lean Donut Shop by the owners themselves as they scrubbed the floor. This humble leadership is essential for creating world-class teamwork and performance. In fact, respect is a prerequisite for acqu...
Creating a Visual Workplace at the Lean Donut Shop | Episode 6
Просмотров 2,4 тыс.Год назад
Creating a Visual Workplace at the Lean Donut Shop | Episode 6
Overcoming Inventory Challenges with 5S and Kanban | Episode 5
Просмотров 2,9 тыс.Год назад
Overcoming Inventory Challenges with 5S and Kanban | Episode 5
Start Lean by Setting Leaders Free to Lead | Episode 4
Просмотров 1,3 тыс.Год назад
Start Lean by Setting Leaders Free to Lead | Episode 4
Caring for People as the Foundation for Lean Thinking | Episode 3
Просмотров 2,1 тыс.Год назад
Caring for People as the Foundation for Lean Thinking | Episode 3
Keeping Lean Wastes Away at the Donut Shop | Episode 2
Просмотров 4,3 тыс.2 года назад
Keeping Lean Wastes Away at the Donut Shop | Episode 2
The LEAN Donut Shop! Lean Documentary | Episode 1
Просмотров 15 тыс.2 года назад
The LEAN Donut Shop! Lean Documentary | Episode 1
How to Make Progress with Lean via Continuous Standardization
Просмотров 2 тыс.3 года назад
How to Make Progress with Lean via Continuous Standardization
Take Standardization (and Kaizen) Next Level with Simple and Visual Design
Просмотров 2,9 тыс.3 года назад
Take Standardization (and Kaizen) Next Level with Simple and Visual Design
How to Optimize Labor and Machines in Work Cells | The Lean Donut Shop
Просмотров 2,7 тыс.3 года назад
How to Optimize Labor and Machines in Work Cells | The Lean Donut Shop
Quick Changeover (SMED) at the Lean Donut Shop
Просмотров 22 тыс.3 года назад
Quick Changeover (SMED) at the Lean Donut Shop
The #1 lean metric? Angry customers will tell you!
Просмотров 1,3 тыс.3 года назад
The #1 lean metric? Angry customers will tell you!
10 Questions To Consider Before Starting Lean
Просмотров 1,9 тыс.3 года назад
10 Questions To Consider Before Starting Lean
5 Reasons to Start Lean With 5S | The Lean Smarts Podcast Ep. 002
Просмотров 2,1 тыс.3 года назад
5 Reasons to Start Lean With 5S | The Lean Smarts Podcast Ep. 002
How to Make Sense of 5S Methodology vs 3S vs 6S | The Lean Smarts Podcast Ep. 003
Просмотров 2 тыс.3 года назад
How to Make Sense of 5S Methodology vs 3S vs 6S | The Lean Smarts Podcast Ep. 003
The Greatest Waste Of All | The Lean Smarts Podcast Ep. 001
Просмотров 2,8 тыс.3 года назад
The Greatest Waste Of All | The Lean Smarts Podcast Ep. 001

Комментарии

  • @mcabrajac
    @mcabrajac 21 день назад

    Yuji is my favorite part of kaizen

  • @bigassdummy46
    @bigassdummy46 21 день назад

    Bull shit

  • @FayeraGalana-ub5rc
    @FayeraGalana-ub5rc 28 дней назад

    Thanks

  • @Forever.Young7577
    @Forever.Young7577 Месяц назад

    This guy teaching people about upkeeping cleanliness 😮 😂I’m so glad I got paid to watch this

  • @irwin-hirsh
    @irwin-hirsh Месяц назад

    Without standards....We call improvement actions, random acts of Kaizen😊

  • @TheEsotericPulpit
    @TheEsotericPulpit Месяц назад

    How did you create the progress bar? That's cool.

  • @willbaack7997
    @willbaack7997 Месяц назад

    The old donuts are crumb topping, not waste! Strudel etc... not waste.

  • @israeljunior4271
    @israeljunior4271 Месяц назад

    Great Video, i'm from Brazil and just had a big insights through this vídeo. Thank you a lot

  • @cthyab
    @cthyab Месяц назад

    Thank you!! Your videos helped me a lot, but when will you upload the sustain part??

  • @Dentist50008
    @Dentist50008 2 месяца назад

    Great Explanation

  • @cjgennaro
    @cjgennaro 2 месяца назад

    One piece flow does not meant sub-assemies aren't produced in batches. One piece flow generally applies to a final assembly line.

  • @TheCricketfan123
    @TheCricketfan123 3 месяца назад

    As an Industrial Engineer, I find your videos a lot helpful. I had just randomly discovered your channel 3 years ago when I was under study, since then, I have become a fan of yours.

  • @frikkied2638
    @frikkied2638 3 месяца назад

    Haha talk about trying to sell yourself. Interesting video though thanks for sharing.

  • @Dasgutt123
    @Dasgutt123 4 месяца назад

    You had two guys working at the same time last time🤔🫠 Would like to see how long one guy could do it completely from start to finish. For a complex build with with different skill sets needed it would be more difficult to do it quickly and maintain quality.

  • @jarrodmcpeek9156
    @jarrodmcpeek9156 4 месяца назад

    Great delivery. You kept me watching. That's not an easy task lol.

  • @BNT05
    @BNT05 4 месяца назад

    This video gets new Lean Practitioners and Learners going. "Motion" and "Overprocessing" as two forms of Waste can be a bit confusing to grasp and distinguish. However here in this episode 1, the case of "Measuring and Weighting", we have seen that "Motion" has to do with the movements of the personnel within the work floor in getting things done albeit not adding any value to the product/service (wrong way and it is Waste), while "Overprocessing", are those unnecessary activities put into product/service that do not add value to the same (again, wrong way and it is Waste!). @Daniel at Lean Smarts & others, please correct me here if I am wrong... I believe the next episode is ready. And I can't wait for it...😊

  • @glorykaaya7034
    @glorykaaya7034 4 месяца назад

    wow! definitely agree "can a startup work without lean?" I read from a book the acronym "DOWNTIME" for the 8 wastes

  • @tomdunn7147
    @tomdunn7147 5 месяцев назад

    Except for a few safety fails. I hear mom frying food in a pan while holding a mostly naked child, wow that will feel good on the baby skin, then dad's holding a knife, while baby reached out towards the knife, quite close.

  • @phyozarzarmaung
    @phyozarzarmaung 5 месяцев назад

    How to calculate fryer efficiency ?

    • @ChiefTomcat
      @ChiefTomcat 3 месяца назад

      100% efficiency would be the 18 cycles per hour. The before efficiency of 78% was calculated, taking 14.1/18 which equals .7833. Multiply .7833 by 100 to make it 78.33 which is the percentage of efficiency rounded down to 78%. It's the same process to find the after efficiency percentage of 96.66% rounded up to 97%. Hope this helps.

  • @alinaroata2005
    @alinaroata2005 5 месяцев назад

    I would just place those measuring cups the other way around (flat side against the wood). A bit OCD…

  • @PiersonWorkholding
    @PiersonWorkholding 5 месяцев назад

    Great content! We've used your videos often over the years. Keep it up!

  • @songdocthan
    @songdocthan 5 месяцев назад

    but what if we have a good planning so instead of waiting for the inventory from the step before, they work on another product for instance so we keep production by batch but no dead time?

  • @MWPandD
    @MWPandD 6 месяцев назад

    Need to brainwash my painters with this info.

  • @LeanSmarts
    @LeanSmarts 7 месяцев назад

    Someone asked me: “Great video, the small motion is too often overlooked. I've been meaning to ask why you teach 3-S instead of the traditional 5-S. We instituted 6-S, which gives the added dimension of Safety. I look forward to your thoughts.” This video teaches sort in the context of 3S (sort, sweep, standardize) because many followers of lean smarts actually do 3S over 5S or 6S. It’s built into the daily routines of “2 second lean” in a special way. These organizations still set in order and sustain their 3S efforts, but in my view, these activities are silently built into the companies’ daily routines. So they aren’t formally trained as “5S.” …and plenty of people doing a more traditional 5S also visit Lean Smarts for training, so some of our videos tailor to a 5S presentation.

  • @GembaDocs
    @GembaDocs 7 месяцев назад

    BRILLIANT!!! New level Daniel.

  • @joshuafurner7906
    @joshuafurner7906 7 месяцев назад

    Love it!

  • @sakthivel-kg2sk
    @sakthivel-kg2sk 7 месяцев назад

    Welcome back lean smarts from long time

  • @sakthivel-kg2sk
    @sakthivel-kg2sk 7 месяцев назад

    After a long day waiting, you come with another useful video😊

  • @broadfield777
    @broadfield777 7 месяцев назад

    Excellent

  • @justinsasaki
    @justinsasaki 7 месяцев назад

    It’s been 9 months since you posted this. I wonder if you have an update? Batching, if done well, should mainly offset work done during service- the time you want to get more food out quickly - to pre-service so you can hammer out food so that you can maximize sales. My guess is that you’re batching now- but a simplified process.. (not as many crazy steps as you initially attempted).. but just a guess…

  • @yupiijump
    @yupiijump 7 месяцев назад

    Balincing of work stations.

  • @StianGlundberg
    @StianGlundberg 7 месяцев назад

    I liked how you explained this method, but I still struggle with understanding why it has to be so squeezed on time. I feel that it comes down to how complex the question is to how much time each step should have. For example, if you have to think to get an answer because it's not just on the top of your head, you probably need more than 1 minute. For two people to both explain what they have come up with and then reflect and agree on what is best also (I think) would take more than 2 minutes.

  • @StianGlundberg
    @StianGlundberg 7 месяцев назад

    I liked how you explained this method, but I still struggle with understanding why it has to be so squeezed on time. I feel that it comes down to how complex the question is to how much time each step should have. For example, if you have to think to get an answer because it's not just on the top of your head, you probably need more than 1 minute. For two people to both explain what they have come up with and then reflect and agree on what is best also (I think) would take more than 2 minutes.

  • @milovanlazarevic9277
    @milovanlazarevic9277 8 месяцев назад

    That is not "4S". That is "2S" what you just explained....

  • @user-fz3os2hp3d
    @user-fz3os2hp3d 8 месяцев назад

    bad video

  • @garryarvindelgado4107
    @garryarvindelgado4107 9 месяцев назад

    Great video. Thank you

  • @leanin2seconds748
    @leanin2seconds748 10 месяцев назад

    Well done man great video!

  • @viet.fb1
    @viet.fb1 10 месяцев назад

    I LOVE THAT PURPLE WITH THE SPRITE!!!!!

  • @DelilahUwU
    @DelilahUwU 10 месяцев назад

    I FUCKING LOVE LEAN!!!

  • @superyoyos
    @superyoyos 10 месяцев назад

    Hi 👋 geart work

  • @beltcourse6252
    @beltcourse6252 10 месяцев назад

    This list of questions is right on the money! Particularly the "management commitment" and leadership/teamwork foundations mentioned in question #1, #5, #6, #7, #8 are key! Before you even start considering "starting" a transformation, these cultural foundations need to be in place. Some examples: - Management/leadership commitment - Basic working conditions met (no chaos) - Change… Awareness, Desire, Knowledge, Ability, and Reinforcement - Stable leadership with foundational leadership skills - No blame environment or “commanding leadership” To establish these foundations, there are preparation steps to take: - Provide education to leaders, including top leaders - Align on the items above and work on gap closure plans and basic habits - Regularly (yearly) evaluate if your organization (local) is ready to embark on a transformation. However, many times leaders are not bought in because they haven't experienced a successful transformation in the past. Or, they haven't developed leadership skills that are flexible to take the organization through each phase of the change, adjusting their leadership style depending on the maturity level of the organization and the specific situation in each site or team. Many transformations fail because of this. Lean initiatives and training providers wrongly focus on training on tools instead of training Leaders! If you'd like to learn how we were able to address this and drive an Operational Excellence transformation in an organization without consultants during a pandemic, learn more about our Team Leader and our Champion & Sponsor coaching programs here... www.beltcourse.com/store

  • @resetwes
    @resetwes 10 месяцев назад

    Who cares about LEAN, what I want to know is how you invented cloning!

  • @gladwint.m.4132
    @gladwint.m.4132 11 месяцев назад

    any short word to remember lean concepts Sir?

  • @TacoCat8891
    @TacoCat8891 11 месяцев назад

    Mantra that Toyota and Honda lives by

  • @MohammedALiSharif
    @MohammedALiSharif 11 месяцев назад

    very very nice

  • @camgere
    @camgere 11 месяцев назад

    Great presentation. Just-In-Time and One-Piece Flow specifically target the waste of transportation. The next time someone ridicules lean, ask them if this sounds like their company? Taiichi Ohno describes "The greatest waste of all is excess inventory. If there is too much inventory for the plant to store, we must build a warehouse, hire workers to carry the goods to this warehouse, and probably buy a carrying cart for each worker. In the warehouse, people would be needed for rust prevention and inventory management. Even then, some stored goods still rust and suffer damage. Because of this, additional workers will be needed to repair the goods before removal from the warehouse for use. Once stored in the warehouse, the goods must be inventoried regularly. This requires additional workers."

  • @coachkfan1
    @coachkfan1 11 месяцев назад

    So does it ever make sense to batch, and if so when?

  • @camgere
    @camgere 11 месяцев назад

    If you don't have a standard work, you can't improve standard work. Ever been to a bar or restaurant where a bartender or waiter/waitress was on their first day. They follow someone around and get this hint and that hint and then get thrown into the deep end of the pool. Then they get nagged about doing this wrong and that wrong dozens of times. Nagging at someone about doing things wrong, is not the same as teaching them to do thing right. Standard work solves this.

  • @godsoloved24
    @godsoloved24 Год назад

    Sort? I think you mean filter.